DJ-CA100 Cleanliness Analysis System
High-performance Technical Cleanliness Inspection System
Fast, Accurate measurement data
Ease of use and efficient
Contaminant particles ranging from 2.5 µm up to 42 mm
Image stitching of large particles
Reproducible observation conditions
Results automatically classified
Summary
DJ-CA100 Cleanliness Analyzer is a high-performance particle size testing system used in auto parts, aerospace, and hydraulic lubrication industries. It has the advantages of professional, standardization, and test results traceable. The system integrates imported optical microscope, high stable motorized stage, automatic analysis software, HD image scanning CCD, with high automation, workflow design mode, simple operation, capture images fast and efficient, automatic compensation and focus to ensure that each frame of image is clear, seamless browsing, Intelligent recognition statistics, and according to selection criteria generate results and reports. All the analysis process based on ISO16232, VDA19 and other standards to meet the cleanliness testing standards of major automobile factories such as Volkswagen, BMW, GM, Ford, and support user-defined standards.
Applications
DJ-CA100 Cleanliness Analyzer full compliance with the requirements of VDA 19.1-2015, ISO 16232, ISO4406 and ISO 4407, QV11111 and customer-defined standards. Adopted optical polarization technology, manually rotate the polarization device, the metallic luster reflection properties of all pollutants on the entire filter can be determined by two scans. At the same time, according to the morphological definition of fiber in VDA19.1 (stretch length/maximum inscribed circle diameter>20, maximum inscribed circle diameter<=50 microns), the classification and classification of the following four types of particles can be quickly and automatically completed within a few minutes. Size measurement: reflective particles, reflective fibers, non-reflective particles, non-reflective fibers.
| Microscopic image analysis |
| Scale |
4.3801 μm/Pixel |
Analysis diameter[mm] |
46.31 |
| Particle count |
26585 |
Filter membrane coverage |
0.55% |
| Standard |
VDA19 |
| Class |
X range μm |
Measured count (Without fiber) |
Measured count of metal |
Measured count of fiber |
Equivalent count (Without fiber) |
Equivalent count of metal |
Equivalent count of fiber |
| B |
5<=X<15 |
11619 |
10 |
0 |
11619 |
10 |
0 |
| C |
15<=X<25 |
6954 |
14 |
0 |
6954 |
14 |
0 |
| D |
25<=X<50 |
5477 |
49 |
0 |
5477 |
49 |
0 |
| E |
50<=X<100 |
1775 |
97 |
0 |
1775 |
97 |
0 |
| F |
100<=X<150 |
406 |
134 |
0 |
406 |
134 |
0 |
| G |
150<=X<200 |
158 |
105 |
0 |
158 |
105 |
0 |
| H |
200<=X<400 |
139 |
118 |
19 |
139 |
118 |
19 |
| I |
400<=X<600 |
10 |
9 |
8 |
10 |
9 |
8 |
| J |
600<=X<1000 |
6 |
6 |
6 |
6 |
6 |
6 |
| K |
1000<=X<1500 |
2 |
2 |
5 |
2 |
2 |
5 |
| L |
1500<=X<2000 |
0 |
0 |
1 |
0 |
0 |
1 |
| M |
2000<=X<3000 |
0 |
0 |
0 |
0 |
0 |
0 |
| N |
X>=3000 |
0 |
0 |
0 |
0 |
0 |
0 |
Packing & Shipping
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