Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions

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  • Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
  • Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
  • Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
  • Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
  • Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
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Basic Info.

Model NO.
DJ-CTS
Usage
Research
Principle
Optics
Standard
ISO 16232 & Vda19
Image Mosaic Accuracy
≥1.0 Um
Transport Package
Wooden Case
Specification
800mmX600mmX1300mm
Trademark
Dr. J Science
Origin
China

Product Description

DJ-CTS Cleanliness Analysis Solution

Complete Solution for Optical Particle Analysis and Technical Cleanlines

Make your technical cleanliness easier

Contamination removal and analysis

Fast live analytics and review

Full system integration for high performance

Modern cleanliness analysis systems with intuitive software

 

Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump...

We offer complete package solutions for component cleanliness according to ISO16232,VDA19,ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.

Our DJ-CTS Cleanliness Analysis Solution can meet below standards and mainly used for

Standards Mainly used for
ISO 11218:1993 Aerospace - Cleanliness classification for hydraulic fluids
ISO 12345:2013 Diesel engines - Cleanliness assessment of fuel injection equipment
ISO 14952:2003 Space systems - Surface cleanliness of fluid systems
ISO 16232-10:2007 Road vehicles - Cleanliness of components of fluid circuits
ISO 4406:1999 Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles
ISO 4407:1991 Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope
NAS 1638:2011 Cleanliness requirements of parts used in hydraulic systems
NF E 48-651:1986 TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE
NF E 48-655:1989 Hydraulic fluid power - Fluids - Particulate contamination - Expression of results
NF ISO 21018-1:2008 Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid
SAE AS 4059:2011 Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids
VDA 19.1:2015 Fluid circuits in automotive-Inspection of Technical Cleanliness

 

Cleanliness Analysis Workflow - Steps as below

 

Parts / Components Preparation according to required methods

Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

 

Extraction / Filtration by DJ-CC767 Cleanliness Cabinets

Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

 

Particle Analysis by DJ-CA100 Analysis System

The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with DJ-CA100 Cleanliness Analysis System using a digital microscope and cleanliness software system.

 

Check Results according to ISO 16232 & VDA19

Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers


Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions

Packing & Shipping
Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions

Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions
Reliable Technical Cleanliness Analysis System for Automotive Analysis Solutions



 

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